How a taper bush works
Taper, slit, screws.
01The taper
The outside of the bush is a taper of 8°, as two makers give it; one of them calls it the included angle. The hub of the pulley or sprocket is bored with the same taper for one bush size; as the screws are tightened, the split bush is drawn into the hub and grips the shaft.
02The slit and the bore
The bush is split along its length, so it closes on the shaft. A finished bore has a keyway: metric bores to DIN 6885-1, inch bores on European bushes to BS 46. At the largest bores of some sizes the keyway is shallow and takes a flat key.
03The screws
The screw holes are half in the hub and half in the bush. The screws draw the bush into the hub; turned into the push-out holes, they press it out again. Up to 3030 two grub screws, from 3525 three cap screws; BSW threads on European bushes, UNC on American ones.
Taper bushes 1008 to 5050: large-end diameter, mm; length, in (mm); bore range, mm and in; number and size of the screws, in; hex key, mm
| Size | Large end, mm | Length, in (mm) | Bore, mm | Bore, in | Screws | Hex key, mm |
| 1008 | 35 | 7/8 (22.2) | up to 25 | up to 1 | 2, 1/4 x 1/2 | 3 |
| 1108 | 38 | 7/8 (22.2) | up to 28 | up to 1 1/8 (more in one table) | 2, 1/4 x 1/2 | 3 |
| 1210 | 47.5 | 1 (25.4) | up to 32 | 1/2 to 1 1/4 | 2, 3/8 x 5/8 | 5 |
| 1215 | 47.5 | 1 1/2 (38.1) | up to 32 | up to 1 1/8 (more in one table) | 2, 3/8 x 5/8 | — |
| 1310 | 50.8 | 1 (25.4) | 14 to 35 | 1/2 to 1 3/8 | 2, 3/8 x 5/8 | — |
| 1610 | 57 | 1 (25.4) | up to 42 | 1/2 to 1 5/8 | 2, 3/8 x 5/8 | 5 |
| 1615 | 57 | 1 1/2 (38.1) | 14 to 42 | 1/2 to 1 5/8 | 2, 3/8 x 5/8 | 5 |
| 2012 | 70 | 1 1/4 (31.8) | 14 to 50 | up to 2 | 2, 7/16 x 7/8 | — |
| 2017 | — | — | — | — | 2, 7/16 x 7/8 | — |
| 2517 | 85.5 | 1 3/4 (44.5) | 16 to 60 (65 in two tables) | up to 2 1/2 | 2, 1/2 x 1 | 6 |
| 2525 | 85.5 | — | — | 3/4 to 2 1/2 | 2, 1/2 x 1 | — |
| 3020 | 108 | 2 (50.8) | up to 75 | up to 3 | 2, 5/8 x 1 1/4 | 8 |
| 3030 | 108 | 3 (76.2) | 35 to 75 | up to 3 | 2, 5/8 | 8 |
| 3525 | 127 | — | 35 to 90 (more in one table) | up to 3 1/2 (more in one table) | 3, 1/2 x 1 1/2 | 10 |
| 3535 | 127 | 3 1/2 (88.9) | 35 to 90 | up to 3 1/2 | 3, 1/2 x 1 1/2 | 10 |
| 4030 | 146 | 3 (76.2) | — | — | 3, 5/8 | 12 |
| 4040 | 146 | 4 (101.6) | 40 to 100 | up to 4 | 3, 5/8 x 1 3/4 | 12 |
| 4535 | — | 3 1/2 (88.9) | — | — | — | 14 |
| 4545 | 162 | 4 1/2 (114.3) | up to 110 | up to 4 1/2 | 3, 3/4 x 2 | 14 |
| 5040 | — | 4 (101.6) | — | — | 3, 7/8 x 2 1/4 | 14 |
| 5050 | 177.5 | 5 (127) | up to 125 | up to 5 | 3, 7/8 x 2 1/4 | 14 |
A value is given only where at least two independent tables give it; values the tables do not agree on are left out. The metric tables round the diameter and the length differently, by up to 1 mm; the length is given in inches, as the inch tables give it. Where some tables bore a size larger than the others, the cell gives the bore every table reaches and, in brackets, the larger bore of two tables (2517) or a note that one table goes further. The smallest bore differs by maker and is given only where the tables agree. Left out: the diameter and length of 2017, the length of 2525 and 3525 (63.5 or 65 mm), the diameter of 4535 and 5040, the metric bores of 2017, 2525, 4030, 4535 and 5040 and the inch bores of 2017, 4030, 4535 and 5040 (one table), the screw length of 3030 and 4030 and the screw size of 4535 (the tables differ), and the hex key of 1215, 1310, 2012, 2017 and 2525.
Sources
The values come from published taper bush tables of makers and distributors, European ones with BSW screws and American ones with UNC, and are given only where at least two independent tables agree. The hex keys are checked against two screw tables, the shallow keyways against a key table and a bore table that gives the keyway depth, and the meaning of the four digits against two descriptions of the designation.