How is the cylinder oil feed rate worked out?
From the oil used and the energy the engine delivered over the same time: feed rate (g/kWh) = oil in kg x 1000 / (power in kW x running hours). A volume is turned into kg with the density of the oil: kg = l x density in kg/l, and 1 m3 = 1000 l. Example: 45 l of cylinder oil in 4 h at 85 % of an MCR of 9960 kW, density 0.94 kg/l. 45 x 0.94 = 42.3 kg; P = 0.85 x 9960 = 8466 kW; 8466 x 4 = 33 864 kWh; 42.3 x 1000 / 33 864 = 1.25 g/kWh. At that rate the engine uses 10.6 kg/h, or 253.8 kg and 270 l per day.
How much oil per day does a feed rate give?
The other way round: the oil per hour in g = feed rate in g/kWh x power in kW; per day x 24; in litres divided by the density. At 0.9 g/kWh and 11 000 kW: 0.9 x 11 000 = 9900 g/h, or 9.9 kg/h; 9.9 x 24 = 237.6 kg per day; at 0.95 kg/l, 237.6 / 0.95 = 250.1 l per day. Without a density the calculator gives the kg and asks for the density for the litres.
Why does the calculator ask for the density?
Because the feed rate is a mass over the energy, while the lubricator counter or the tank sounding gives a volume. The calculator takes the density of the oil in use from what you enter, from its data sheet or its delivery note, and does not put in a figure of its own. With the oil in kg no density is needed; the litres then follow only when a density is entered.
How is a load in % of the MCR used?
As a share of the maximum continuous rating: P = load / 100 x MCR. 85 % of 9960 kW is 8466 kW. Enter the average power over the hours the oil was counted: if the load changed over that time, the feed rate shown is the average for the period. bhp and hp are read as mechanical horsepower, 1 hp = 0.7457 kW, and PS as metric horsepower, 1 PS = 0.7355 kW.
What does the share per cylinder show?
With the number of cylinders, the totals are split evenly: kg and l per day, kW and g/h for each cylinder. 0.3 m3 of oil in 24 h at 16 MW with a density of 0.93 kg/l is 279 kg and 0.73 g/kWh; for 6 cylinders that is 46.5 kg or 50 l per day and 2667 kW for each. With an even share, the feed rate in g/kWh of each cylinder is that of the engine.
What feed rate is right for the engine?
The calculator gives no recommended feed rate and no factors for the base number or the fuel sulphur. The cylinder oil feed rate is expressed in g/kWh, and engine makers publish their cylinder oil guidance by the BN of the oil and the sulphur content of the fuel. Compare the figure with the engine maker’s cylinder oil guidance and the drain oil analysis.