How is the bearing life worked out?
By the basic rating life of ISO 281: L10 = (C / P)^p in millions of revolutions, with C the basic dynamic load rating, P the equivalent dynamic load, and p = 3 for ball bearings and 10/3 for roller bearings. In hours at a speed n in 1/min: L10h = 10^6 / (60 x n) x L10, as the shaft turns 60 x n times an hour. For a ball bearing with C 30.7 kN and P 3 kN at 1450 1/min: C / P = 10.2333, 10.2333^3 = 1071.67 million revolutions, and 10^6 / 87000 x 1071.67 = 12,318 h, about 1.41 years of continuous running.
What does L10 mean?
It is a statistical life at 90 % reliability: the life that 90 % of a large group of identical bearings reach or exceed under the same conditions. One bearing in ten may fail sooner, so L10 is not the life of one particular bearing. The 10 in L10 stands for that 10 % of the group.
Where do C and P come from?
C, the basic dynamic load rating, is in the bearing maker’s catalogue for the exact designation: the load at which the basic rating life is one million revolutions. P, the equivalent dynamic load, is the load on the bearing in the application, given by you. The calculator supplies no C values and does not work out P. Both can be in kN, N, lbf (4.4482216152605 N) or kgf (9.80665 N); C and P only need to be in the same unit, or the calculator converts them to newtons first.
How much does the load change the life?
A great deal, because P is raised to the power p. Doubling P on a ball bearing gives (1/2)^3 = 1/8 of the life; on a roller bearing (1/2)^(10/3) = 0.0992, about one tenth. Halving P gives 8 times the life on a ball bearing and 10.08 times on a roller bearing. The speed acts in direct proportion: half the speed, twice the hours for the same L10.
Can it work out the C needed for a target life?
Yes. The target in hours becomes revolutions, L10 = L10h x 60 x n / 10^6, and then C needed = P x L10^(1/p), or P allowed = C / L10^(1/p). For a ball bearing with P 2 kN at 1500 1/min and a target of 20,000 h: L10 = 1800 million revolutions, 1800^(1/3) = 12.1644 and C = 24.33 kN. For a roller bearing with C 50 kN at 1000 1/min and 30,000 h: L10 = 1800, 1800^(3/10) = 9.4751 and P = 5.277 kN.
Why can the real life differ from L10?
The basic rating life takes only C, P and the bearing type. The real life of a bearing also depends on lubrication and contamination, which the adjusted life methods take into account. The calculator gives no adjusted life and no reliability factor: for those, the bearing maker’s method and the operating conditions are needed.